U.S. Supplied Engines ‘Puncture’ Indian Aviation Industry

The aviation industry, once a symbol of human ingenuity and technological prowess, is now grappling with a crisis that threatens to ground its wings.

At the heart of this turmoil lies the Pratt & Whitney (PW) Neo engines, which were once hailed as the future of aviation but have now become a source of significant operational challenges.

The repercussions of these issues are felt globally, but perhaps nowhere more acutely than in India, where airlines are struggling to keep their fleets airborne.

The Rise & Fall Of Pratt & Whitney Neo Engine

When Pratt & Whitney introduced the PW1000G series, also known as the “Geared Turbofan” (GTF) engine, it was touted as a game-changer. The engine promised a 15% reduction in fuel consumption, a 75% reduction in noise footprint, and a 50% reduction in emissions compared to previous models.

For Indian carriers like GoAir and Indigo, the Neo engines seemed like a godsend. With fuel costs constituting a significant portion of an airline’s operational expenses, the promise of improved fuel efficiency was too attractive to pass up. GoAir, in particular, went all-in on the Neo engines, building its fleet around the Airbus A320neo aircraft, powered exclusively by PW engines.

However, the honeymoon period was short-lived. Reports of engine vibrations, premature wear and tear, and frequent shutdowns started to emerge.Indigo’s Rose To The Occasion By Wet Leasing

Indigo, India’s largest airline by market share, has also been severely impacted by the Neo engine crisis. While the airline has a more diversified fleet compared to GoAir, a significant portion of its aircraft are powered by PW Neo engines.

As the engine problems persisted, Indigo was forced to take drastic measures to mitigate the impact on its operations.

One of the most notable responses was the decision to wet lease aircraft from other carriers. Wet leasing, where an airline rents an aircraft along with its crew, maintenance, and insurance, is typically used as a short-term solution to address capacity constraints.

However, for Indigo, wet leasing became a lifeline, allowing the airline to maintain its extensive domestic and international network despite the engine-induced downtime of its own fleet.

The situation became so dire that Qatar Airways, one of the world’s leading airlines, stepped into wet lease aircraft to Indigo.

This unprecedented arrangement, which saw Qatar Airways planes operate under the Indigo banner, underscored the severity of the crisis. While the move helped Indigo keep its flights running, it also raised concerns about the long-term sustainability of such arrangements, which was purely due to the poor track record of  Pratt & Whitney engines.

The Sad State Of Indian Airports

As the engine problems continue to plague airlines, a distressing sight has become increasingly common at India’s major airports: brand-new Airbus A320neo aircraft, grounded and gathering dust. These planes, which should be ferrying passengers across the country and beyond, are instead sitting idle due to the unavailability of serviceable engines.

The sight of these grounded planes poignantly reminds us of the human and economic costs of the Neo engine crisis. For passengers, this means more flight cancellations, delays, and disruptions.

For airlines, this means lost revenue, increased costs, and a growing sense of frustration. For the Indian aviation industry as a whole, it represents a setback at a time when it should be soaring to new heights.

A Possible Cause: The Ukraine-Russia War

Amidst the chaos, a question looms large: Why has Pratt & Whitney been unable to address the engine issues in a timely manner? While there are likely multiple factors at play, one potential cause has been suggested: the company’s involvement in supplying engines and components for the Ukraine-Russia conflict.

Ukraine
Ukraine-Russia War: File Image

The war has created a surge in demand for military aircraft and related equipment, with both sides seeking to bolster their air capabilities. For companies like Pratt & Whitney, which have deep ties to the defense industry, this has presented an opportunity to profit from the conflict.

However, this has also led to concerns that resources and attention that should be devoted to addressing the Neo engine issues are instead being diverted to more lucrative military contracts.

If this is indeed the case, it will represent a troubling prioritization of profit over safety and reliability. The aviation industry relies on the trust that passengers and airlines place in the manufacturers of critical components like engines. If that trust is eroded, the consequences could be far-reaching and potentially disastrous.

The Way Forward

The Neo engine crisis is a wake-up call for the aviation industry, particularly for Indian carriers. While the immediate focus must be on finding solutions to the technical issues plaguing the engines, broader lessons need to be learned.

First and foremost, airlines must diversify their suppliers to avoid over-reliance on a single manufacturer. The collapse of GoAir and Indigo’s smart moves demonstrate the risks of putting all your eggs in one basket. By spreading their risk across multiple suppliers, airlines like Indigo could better withstand the impact of unforeseen issues like the P&W Neo engine crisis.

Secondly, there needs to be greater transparency and accountability in the relationship between airlines, engine manufacturers & state. DGCA must demand more rigorous testing and certification processes before committing to new engine models in Indian skies.

Manufacturers, in turn, must be more forthcoming about potential issues and proactive in addressing them. The Indian government and aviation regulators need to play a more active role in safeguarding the industry’s interests. This could involve providing financial support to airlines affected by the engine issues, as well as imposing stricter oversight on manufacturers to ensure that they prioritize the needs of their civilian customers.

Conclusion

The Pratt & Whitney Neo engine crisis has exposed the vulnerabilities of the aviation industry, both globally and in India. For too long, airlines have placed their faith in the promises of manufacturers, only to be let down when those promises fail to materialize.

The closure of GoAir, Indigo’s struggles, and the sight of grounded planes at India’s airports are stark reminders of the human and economic costs of this crisis.

As the industry grapples with these challenges, it is clear that a new approach is needed—one that prioritizes indigenization, safety, reliability, and accountability over short-term profits. Only then can the aviation industry regain passengers’ trust and chart a course towards a more sustainable future.